1200-DLX-2

High volume vacuum box coater

1200-DLX-2 is the next generation of Satisloh’s high volume coating system. Completely redesigned to maximize productivity, reliability, and energy efficiency. 1200-DLX-2, offers multiple process applications to deposit AR (Anti-Reflective) and/or mirror coatings on organic and mineral glass lenses via thermal evaporation process (PVD). The box coater is built for the requirements of large labs and stock lens production.

Processes

Satisloh engineered a new process generation, only and exclusively available for 1200-DLX and 1200-DLX-2 box coaters:

  • Ioncote™ k+ X / Ioncote™ Carbon (available only with Satisloh lacquers)
  • Ioncote™ k X
  • Performance X
  • Multiquartz X
  • Spectraflex X

Benefits and features

  • An intelligent, movable shield system for the Meissner trap optimizes pumping speed and protects against surface contamination
  • A new Meissner trap with a 15% larger surface area allows for faster pump times to the start of the deposition process – and therefore higher throughput. It also increases process repeatability
  • New, user-friendly HMI software and touchscreen make 1200-DLX-2 operation easy
  • The intelligent HMI software allows to quickly change between sets of process parameters
  • Extremely robust: reinforced vacuum chamber with welded tubes improves chamber thermal stabilization for maximum fatigue and corrosion resistance
  • New simplified e-beam emitter with 50% fewer parts for easier maintenance and increased reliability
  • New portable degassing system can be shared between many coaters and eliminates the need to have expensive top heaters in every machine, greatly reducing cleaning and maintenance
  • Green: diffusion pump heater modulation and insulated jacket cover reduce energy consumption by up to 25%
  • Full compatibility with Satisloh´s MES-360 manufacturing execution system
  • Up to 10% higher productivity
  • up to 25% lower energy consumption
  • 10% reduced maintenance time
  • next level of robust design for maximum up-time

Technical information

  • Dimensions (wxdxh): 2171 x 3145 x 2440 mm / 85,5 x 123,8 x 96 inches
  • Weight: 3167 kg / 6982 lb
  • Capacity:  up to 209 Lenses at Ø 70 mm (ringless dome)
  • Lens materials:  All organic materials and mineral glass